NEW Clymer repair manual for Twin Cam Harley-Davidson FLH Touring models 2006 to 2009
Clymer repair manuals are your number one source for repair and service information. They are specifically written for the do-it-yourselfer as well as the experienced mechanic. Using a Clymer repair manual is an inexpensive way to keep you vehicle working properly. Each manual provides step-by-step instructions based on the complete disassembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure.
Written and edited by industry experts, every manual provides reliable step-by-step technical information in a wide variety of industries. If you are involved in the repair and service of motorcycles, ATV’s, marine engines and outdoor power equipment, Clymer should be an essential tool.
Clymer manuals are the most user-friendly repair manuals available today…
- Handy thumb-tabs put the chapter you need right at your fingertips.
- Detailed substeps expand on repair procedure information
- Notes, cautions and warnings throughout each chapter pinpoint critical information.
- Numbered instructions guide you through every repair procedure step by step.
- Bold figure number help you quickly match illustrations with instructions.
- Detailed illustrations, drawings and photos guide you through every procedure.
- Enlarged inset helps you identify and examine parts in detail.
- Numbered table of contents…easy to use so that you can find the information you need fast.
Chapter 1 - General Information
Manual organization / Warnings, cautions and notes / Safety / Serial numbers / Fasteners / Shop supplies / Tools / Measuring tools / Electrical system fundamentals / Service methods / Storage / Specifications
Chapter 2 - Troubleshooting
Engine starting / Engine performance / Engine noises / Electrical testing / Starting system / Charging system / Ignition system / Fuel system (carbureted models) / Fuel system (electronic fuel injection) / Engine lubrication / Clutch / Transmission / Lighting system / Excessive vibration / Front suspension and steering / Brake problems / Electronic diagnostic system / Cruise control system diagnostic trouble codes / Specifications
Chapter 3 - Lubrication, Maintenance, Tune-up
Maintenance intervals / Pre-ride inspection / Tires and wheels / Screamin¿ Eagle lubrication / Engine oil and filter / Transmission oil / Primary chaincase oil / Front fork oil / Control cables / Primary chain and drive belt / Brake system / Clutch system / Fuel system / Air filter / Suspension and fasteners / Compression test / Spark plugs / Ignition timing / Idle speed adjustment / Vehicle alignment (2006-2008 models) / Specifications
Chapter 4 - Engine Top End and Exhaust System
Engine service precautions / Servicing engine in frame / Rocker arms, pushrods and valve lifters / Cylinder head / Valves and valve components / Cylinder / Pistons and piston rings / Pushrods / Exhaust system / Active exhaust / Specifications
Chapter 5 - Engine Lower End
Engine / Oil pump / Oil filter mount (2006 models except Screamin¿ Eagle) / Oil cooler, oil filter mount and thermostat / Camshaft support plate / Crankcase and crankshaft / Crankcase bearing replacement / Engine break-in / Specifications
Chapter 6 - Clutch and Primary Drive
Primary chaincase cover / Primary chaincase housing / Clutch assembly / Clutch pushrod and release plate inspection (Screamin¿ Eagle models) / Primary drive assembly (2006 models) / Primary chain alignment (2006 models) / Primary drive assembly (2007-2009 models) / Clutch shell, hub and sprocket / Primary chain and tensioner inspection (all models) / Compensating sprocket inspection / Starter jackshaft (2006 models) / Clutch cable replacement (all models except Screamin¿ Eagle) / Clutch lever assembly (all models except Screamin¿ Eagle) / Clutch release cover (all models except Screamin¿ Eagle) / Clutch service (Screamin¿ Eagle models) / Clutch master cylinder (Screamin¿ Eagle models) / Clutch release cover (Screamin¿ Eagle models) / Clutch secondary actuator (Screamin¿ Eagle models) / Clutch hydraulic hose replacement / (Screamin¿ Eagle models) / Clutch system flushing (Screamin¿ Eagle models) / Clutch system draining (Screamin¿ Eagle models) / Clutch system bleeding (Screamin¿ Eagle models) / Specifications
Chapter 7 - Five Speed Transmission (2006 models)
Shift assembly / External shift mechanism / Transmission cover / Shift cam / Shift arm assembly / Shift forks / Transmission side door assembly / Transmission shafts / Side door bearings / Main drive gear / Drive sprocket / Transmission case / Oil pan / Specifications
Chapter 8 - Six Speed Transmission (2007-2009 models)
Shift assembly / External shift mechanism / Transmission cover / Shift arm assembly / Shift forks and shift cam / Transmission side door assembly / Transmission shafts / Side door bearings / Main drive gear / Transmission drive sprocket / Transmission case / Oil pan / Specifications
Chapter 9 - Air/Fuel and Emission Control Systems (Carbureted Models)
Air filter and backplate / Carburetor / Intake manifold / Throttle and idle cables (2006-2007 non-cruise control models) / Starting enrichment valve (choke) cable replacement / Fuel tank console / Fuel tank / Fuel shutoff valve / Fuel level sender (canopy) / Evaporative emission control system (carbureted and fuel-injected models) / Specifications
Chapter 10 - Air/Fuel and Emission Control Systems (Fuel Injected Models)
Air filter and backplate (all models except 2007) / FLHRSE3 and 2009 FLTRSE3) / Air filter and backplate (2007 FLHRSE3 and 2009 FLTRSE3 domestic models) / Depressurizing the fuel system / Fuel tank / Fuel supply check valve / Fuel pump/level sender assembly (2006-2007 models) / Fuel pump and fuel filter (2008-2009 models) / Fuel pressure test (2008-2009 models) / Fuel tank console / Electronic fuel injection (EFI) / Throttle and idle cables (2006 and 2007 non-cruise control models) / Throttle and idle cables (2006 and 2007 cruise control models) / Throttle control actuator (TCA) (2008-2009 models) / Throttle or twist grip sensor (2008-2009 models) / Twist grip sensor jumper wire (2008-2009 models) / Induction module / Fuel injectors / Induction module sensors / Evaporative emission control system (all California models) / Specifications
Chapter 11 - Electrical System
Electrical component replacement / Fuses / Maxi-Fuse / Battery / Battery tray / Charging system / Alternator / Voltage regulator / Ignition system / Ignition coil / Ignition control module (ICM) (carbureted models) / Electronic control module (ECM) (fuel injected models) / Electrical bracket (2006-2007 models) / Electrical caddies (2008-2009 models) / Sensors / Starting system / Starter / Lighting system / Headlight / Passing lights and front turn signals / Turn signals / Taillight/brake light / Fender tip light / Rear fascia light / License plate light / Tour-pak / Instruments / Automatic compression release solenoid (2006-2009 Screamin¿ Eagle models) / Switches / Horn / Turn signal security module (TSM, TSSM and HFSM) / Security siren (optional on 2007-2009 models) / Radio (storage box) / Radio antenna / Front fairing speakers / Front headset receptacle (2008-2009 FLHTCUSE models) / Rear passenger switches / Rear speakers / CB module (FLHTCU models) / Relays / Electrical connector location and identification / Electrical connector service / Autofuse electrical connectors / Sealed butt connectors / Wiring diagrams / Specifications
Chapter 12 - Wheels, Hubs and Tires
Motorcycle stands / Front wheel / Rear wheel / Front and rear hubs / Driven sprocket assembly / Drive sprocket / Drive belt / Laced wheel service / Wheel balance / Tire changing (laced wheels) / Tire changing (alloy wheels) / Tire repairs / Specifications
Chapter 13 ¿ Front Suspension and Steering
Handlebar / Front fork / Steering head and stem / Steering head bearing race replacement / Steering play inspection and adjustment / Specifications
Chapter 14 ¿ Rear Suspension
Shock air pressure adjustment / Air pressure loss inspection / Shock absorbers / Rear swing arm / Specifications
Chapter 15 - Brakes
Brake service / Front brake pad replacement / Front brake caliper / Front master cylinder / Rear brake pad replacement / Rear brake caliper / Rear master cylinder and rear brake pedal (all models) / Rear master cylinder service / Brake hose and line replacement (non-ABS models) / ABS brake system / ABS wheel speed sensors / ABS brake module / ABS diode pack / Brake line replacement (ABS models) / Brake disc / Brake bleeding / Flushing the brake system / Specifications
Chapter 16 - Cruise Control
System components and operation / Control cables adjustment (2006-2007 models) / Control cables replacement (2006-2007 models) / Cruise control module (2006-2007 models) / Cruise control switches / Specifications
Chapter 17 - Body and Frame Seats / Rider and passenger backrests / Rear frame rails / Front fender / Rear fender / Rear fender fascia / License plate bracket / Windshield / Front fairing / Frame side covers / Saddlebags / Saddlebag supports/guards / Engine guard / Jiffy stand / Tour-pak / Footboards and highway foot pegs / Specifications
Color Wiring Diagrams on CD
Diagnostic Flow Charts on CD
FLHT Electra Glide Standard (2006 2007 2008 2009)
FLHTI Electra Glide Standard (2006)
FLHTC Electra Glide Classic (2007 2008 2009)
FLHTCI Electra Glide Standard (2006)
FLHTCU Ultra Classic Electra Glide (2007 2008 2009)
FLHTCUI Ultra Classic Electra Glide (2006)
FLHTCUSE Screamin Eagle Ultra Classic Electra Glide (2006)
FLHTCUSE2 Screamin Eagle Ultra Classic Electra Glide (2007)
FLHTCUSE3 Screamin Eagle Ultra Classic Electra Glide (2008)
FLHTCUSE4 Screamin Eagle Ultra Classic Electra Glide (2009)
FLHR Road King (2006 2007 2008 2009)
FLHRI Road King (2006)
FLHRS Road King Custom (2006 2007)
FLHRSI Road King Custom (2006)
FLHRC Road King Classic (2007 2009)
FLHRCI Road King Classic (2006)
FLHRSE3 Screamin Eagle Road King (2007)
FLHRSE4 Screamin Eagle Road King (2008)
FLHX Street Glide (2006 2007 2008 2009)
FLHXI Street Glide (2006)
FLTR Road Glide (2007-2009)
FLTRI Road Glide (2006)
FLTRSE3 Screamin Eagle Road Glide (2009)
Part Number 6890402